Airhead Reference › The book › XVII · Finishes & Coatings
Chapter XVII

Finishes & Coatings

Finish work is where good builds are won and lost, because it is the part everyone sees and the part that fails first when the preparation is rushed. Every coating in this chapter depends more on what happens before it is applied than on the product itself.

The chapter also contains an honest disappointment. If you have heat-coloured a set of headers and want to seal that gradient under a clear coat, there is currently no clear rated for the temperatures at a header flange. The options are a compromise, a traditional oiled finish, or an opaque coating that hides the very thing you made. Better to know that before you spray than after.

Every figure on this page resolves to one model and year in the book. Pick your bike and the rows that apply to it come forward, with the rest marked.

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Cerakote — series map
SeriesCureService tempUse forNotes
Glacier (C-Series high-temp)air cure — no oven, no catalyst1,800 °F continuousheaders, exhausts, manifoldsC-7600 Glacier Black · C-7700 Silver · C-7800 Gold · C-7900 Titanium · C-8200 Forge. Survives thermal shock to the point of water-quench. 85% solids, self-leveling, no primer, direct to blasted substrate. Tack-free under an hour; full cure is slow — handle gently for days.
H-Seriesoven cure (~250 °F bake)standard dutybrackets, controls, small partsThe firearms-grade workhorse — hardest film, widest color range. Needs an oven big enough for the part.
C-110 Micro Slickair curedry-film lubricantpiston skirts, internalsThe friction-side coating, not a cosmetic one.
Cerakote — the official application spec
StepSpecAppliesNotes
Blast profile100–120 mesh aluminum oxide or garnetglass bead NOT acceptableevery C-series jobBead is too gentle to cut the mechanical-adhesion profile. The test: if the surface still looks shiny after blasting, you haven't blasted enough. Worn media loses its bite — replace it.
Handling disciplineno bare hands after degreasenitrile/latex onlydegrease → sprayOne fingerprint = one adhesion failure waiting under the film.
Spray setupHVLP, 0.8 mm tip (Iwata LPH-80 pattern)100-mesh strainer in the cupC-seriesNo thinning — spray as received. Single application to 1.0–2.0 mil. Work the hardest-to-reach surfaces outward to avoid buildup.
Your header problem — sealing a torch-blued gradient
OptionRealityTradeNotes
The honest constraintNO clear carries the 1,800 °F Glacier ratingall Glacier colors are opaqueverified against current rangeCerakote's clears (MC-series) are rated far below header-flange temps. Header skin runs hottest at the ports and falls off fast downstream — a lower-temp clear may hold on the downstream gradient zone but discolor or fail near the flanges.
Path A — clear the gradient, accept riskhigh-temp-rated clear on the visible runtest section firstkeeps your torch-blued artCoat a scrap of the same polished mild steel, torch-blue it, clear it, then heat-cycle it against the header with an IR gun before committing the real pipes. Read every clear's TDS temp against YOUR measured flange temps — not the marketing page.
Path B — bare + oiledthe traditional finishrenewable, honest patinapurist routeBlued steel wiped with high-temp oil after rides — the gunsmith's approach. The gradient lives and evolves; costs you five minutes a month.
Path C — opaque GlacierC-7600 Black or C-7900 Titaniumbulletproof, but the bluing disappearsset-and-forget route1,800 °F, corrosion-proof, done forever — at the cost of the gradient you worked for. Titanium reads closest to a heat-colored steel tone.
Eastwood — the DIY finishing arsenal
ProductWhat it isKey numbersUse forNotes
2K AeroSpray systemcatalyzed urethane in an aerosoltwo-chamber can, pop-plunger activationtank & bodywork without a gunReal 2K chemistry: gasoline-, solvent- and UV-resistant once cured — which is what a fuel tank actually needs (rattle-can 1K under gas spills = wrinkled cream paint). Once activated the clock runs; plan to use the can. Isocyanates: NIOSH respirator, not a dust mask.
2K High-Temp Ceramic Engine650 °F catalyzed engine paintexplicitly NOT for headers/manifoldsengine cases, barrelsEastwood's own warning printed on the product — 650 °F is engine-case territory, nowhere near exhaust temps. Use their gray 2K high-temp primer under it.
Ceramic Chassis Black2K satin (25–30% gloss) or glossover Extreme Chassis Black primerframe & chassis partsThe satin version is essentially your frame spec in a can — ceramic-fortified against chips, UV and chemicals. Sprayable alternative to powder for parts you can't oven.
HotCoat powder coatingDIY powder gun + PCS-250 bench booth/oven—brackets, small chassis partsThe most durable DIY finish for anything that fits the oven. Remember the m.unit grounding rule: mask bare-metal contact points BEFORE coating (see Motogadget §m.unit).
Prep & rust chemistryPRE prep · Fast Etch · Rust Converter · internal exhaust coating—everything firstEvery coating above fails on bad prep. Fast Etch for rust removal, converter for what you can't reach, PRE as the final wipe before any spray.
Part-by-part system selector
PartRight systemWhyNotes
Fuel tank (cream + copper stripes)2K epoxy primer → 2K base → 2K clearAeroSpray or gunfuel resistance is non-negotiableStripe in base color, bury under the clear. 1K rattle-can systems dissolve at the filler neck.
Frame (satin black)powder coat, or 2K Ceramic Chassis Satin—chip resistanceMask every ground point and bearing bore before either.
Headers (blued)Path A / B / C above—your callTest section first, always.
Engine cases & barrels650 °F 2K ceramic engine, or Cerakote H/C—heat + oil splashBarrels: keep fins thin-coated — film thickness is insulation.
Brackets, small steelHotCoat powder or H-Series—durability per dollarBatch them into one oven session.

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