Chapter XVII
Finishes & Coatings
Finish work is where good builds are won and lost, because it is the part everyone sees and the part that fails first when the preparation is rushed. Every coating in this chapter depends more on what happens before it is applied than on the product itself.
The chapter also contains an honest disappointment. If you have heat-coloured a set of headers and want to seal that gradient under a clear coat, there is currently no clear rated for the temperatures at a header flange. The options are a compromise, a traditional oiled finish, or an opaque coating that hides the very thing you made. Better to know that before you spray than after.
Every figure on this page resolves to one model and year in the book. Pick your bike and the rows that apply to it come forward, with the rest marked.
Open this chapter in the bookCerakote — series map
| Series | Cure | Service temp | Use for | Notes |
|---|
| Glacier (C-Series high-temp) | air cure — no oven, no catalyst | 1,800 °F continuous | headers, exhausts, manifolds | C-7600 Glacier Black · C-7700 Silver · C-7800 Gold · C-7900 Titanium · C-8200 Forge. Survives thermal shock to the point of water-quench. 85% solids, self-leveling, no primer, direct to blasted substrate. Tack-free under an hour; full cure is slow — handle gently for days. |
| H-Series | oven cure (~250 °F bake) | standard duty | brackets, controls, small parts | The firearms-grade workhorse — hardest film, widest color range. Needs an oven big enough for the part. |
| C-110 Micro Slick | air cure | dry-film lubricant | piston skirts, internals | The friction-side coating, not a cosmetic one. |
Cerakote — the official application spec
| Step | Spec | | Applies | Notes |
|---|
| Blast profile | 100–120 mesh aluminum oxide or garnet | glass bead NOT acceptable | every C-series job | Bead is too gentle to cut the mechanical-adhesion profile. The test: if the surface still looks shiny after blasting, you haven't blasted enough. Worn media loses its bite — replace it. |
| Handling discipline | no bare hands after degrease | nitrile/latex only | degrease → spray | One fingerprint = one adhesion failure waiting under the film. |
| Spray setup | HVLP, 0.8 mm tip (Iwata LPH-80 pattern) | 100-mesh strainer in the cup | C-series | No thinning — spray as received. Single application to 1.0–2.0 mil. Work the hardest-to-reach surfaces outward to avoid buildup. |
Your header problem — sealing a torch-blued gradient
| Option | Reality | | Trade | Notes |
|---|
| The honest constraint | NO clear carries the 1,800 °F Glacier rating | all Glacier colors are opaque | verified against current range | Cerakote's clears (MC-series) are rated far below header-flange temps. Header skin runs hottest at the ports and falls off fast downstream — a lower-temp clear may hold on the downstream gradient zone but discolor or fail near the flanges. |
| Path A — clear the gradient, accept risk | high-temp-rated clear on the visible run | test section first | keeps your torch-blued art | Coat a scrap of the same polished mild steel, torch-blue it, clear it, then heat-cycle it against the header with an IR gun before committing the real pipes. Read every clear's TDS temp against YOUR measured flange temps — not the marketing page. |
| Path B — bare + oiled | the traditional finish | renewable, honest patina | purist route | Blued steel wiped with high-temp oil after rides — the gunsmith's approach. The gradient lives and evolves; costs you five minutes a month. |
| Path C — opaque Glacier | C-7600 Black or C-7900 Titanium | bulletproof, but the bluing disappears | set-and-forget route | 1,800 °F, corrosion-proof, done forever — at the cost of the gradient you worked for. Titanium reads closest to a heat-colored steel tone. |
Eastwood — the DIY finishing arsenal
| Product | What it is | Key numbers | Use for | Notes |
|---|
| 2K AeroSpray system | catalyzed urethane in an aerosol | two-chamber can, pop-plunger activation | tank & bodywork without a gun | Real 2K chemistry: gasoline-, solvent- and UV-resistant once cured — which is what a fuel tank actually needs (rattle-can 1K under gas spills = wrinkled cream paint). Once activated the clock runs; plan to use the can. Isocyanates: NIOSH respirator, not a dust mask. |
| 2K High-Temp Ceramic Engine | 650 °F catalyzed engine paint | explicitly NOT for headers/manifolds | engine cases, barrels | Eastwood's own warning printed on the product — 650 °F is engine-case territory, nowhere near exhaust temps. Use their gray 2K high-temp primer under it. |
| Ceramic Chassis Black | 2K satin (25–30% gloss) or gloss | over Extreme Chassis Black primer | frame & chassis parts | The satin version is essentially your frame spec in a can — ceramic-fortified against chips, UV and chemicals. Sprayable alternative to powder for parts you can't oven. |
| HotCoat powder coating | DIY powder gun + PCS-250 bench booth/oven | — | brackets, small chassis parts | The most durable DIY finish for anything that fits the oven. Remember the m.unit grounding rule: mask bare-metal contact points BEFORE coating (see Motogadget §m.unit). |
| Prep & rust chemistry | PRE prep · Fast Etch · Rust Converter · internal exhaust coating | — | everything first | Every coating above fails on bad prep. Fast Etch for rust removal, converter for what you can't reach, PRE as the final wipe before any spray. |
Part-by-part system selector
| Part | Right system | | Why | Notes |
|---|
| Fuel tank (cream + copper stripes) | 2K epoxy primer → 2K base → 2K clear | AeroSpray or gun | fuel resistance is non-negotiable | Stripe in base color, bury under the clear. 1K rattle-can systems dissolve at the filler neck. |
| Frame (satin black) | powder coat, or 2K Ceramic Chassis Satin | — | chip resistance | Mask every ground point and bearing bore before either. |
| Headers (blued) | Path A / B / C above | — | your call | Test section first, always. |
| Engine cases & barrels | 650 °F 2K ceramic engine, or Cerakote H/C | — | heat + oil splash | Barrels: keep fins thin-coated — film thickness is insulation. |
| Brackets, small steel | HotCoat powder or H-Series | — | durability per dollar | Batch them into one oven session. |
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